Technology Platform

THE TECHNOLOGY BEHIND
THE INTELLIGENCE

Five layers of industrial AI — from camera lens to boardroom decision. Built for factories. Proven at scale.

01
Layer 1

Industrial Vision Hardware

Purpose-built cameras, optics and edge compute engineered to run from −10°C to +50°C — through dust, vibration, humidity and unstable power. Field-proven in the harshest factories. Where intelligence begins.

High-precision industrial cameras with sub-millimeter resolution
Multi-spectral illumination — visible + UV spectrum
Ruggedized housing — dust, vibration, heat resistant
Mounted 30cm from production surface — 7× closer than alternatives
Compatible with any machine — retrofit to existing equipment
Continuous operation at full production speed, 24/7/365
02
Layer 2

Edge AI Computing

On-premise intelligence. Zero cloud dependency. Zero latency. Every decision made inside your factory walls.

Intel-based edge compute stations — industrial grade, fanless, 24/7
30–40 FPS real-time inference on-device
20ms total response time — capture to decision to action
No internet required — works in zero-connectivity environments
Custom AI model cascades trained for your specific production
Powered by Intel — purpose-built for industrial AI workloads
03
Layer 3

Computer Vision & AI Models

A large labeled defect dataset built from live production floors. One of the largest industrial textile AI datasets. Every deployment makes the AI smarter for everyone.

Proprietary vision engine with custom model cascades
15+ defect types detected across 150+ material types
Self-learning — every new deployment strengthens the model
Auto-adapts to fabric type, colour, pattern — no manual recalibration
Trained on real factory data from 7 countries — not lab simulations
The data moat: cannot be replicated without years on factory floors
04
Layer 4

Data Storage & Orchestration

Every frame captured. Every event logged. Every insight preserved. Multi-source data unified into a single intelligence pipeline.

60-day on-site data ring buffer — configurable retention
Complete traceability: defect images, timestamps, machine state
Multi-source integration: cameras + IoT sensors + ERP/SAP
Centralized pipeline across all machines, shifts, and plants
100% on-premise — no data ever leaves your factory network
API-ready for integration with existing factory systems
05
Layer 5

Dynamic Decision & Real-Time Insights

From raw data to boardroom intelligence — in real time. Every level of your organisation sees exactly what they need to act on.

Real-time dashboards: Operator → Supervisor → GM → CFO → Owner
Automated actions: machine halt, alarm trigger, supervisor alert
Auto-generated reports: per-roll inspection, shift productivity, factory quality
Financial intelligence: CPLD per machine, fabric profitability, operator KPIs
AI-powered anomaly detection and root cause classification
ERP/SAP integration: production data connected to business decisions

Platform Architecture

Camera

Vision Hardware

→

Edge AI

Intel Compute

→

CV Models

Factory-trained

→

Data Store

Orchestration

→

Decisions

Real-Time Insights

Every layer runs on-premise inside your factory. Zero cloud dependency. Zero data leaving your network. 20ms end-to-end.

Hardware Partnership

Powered by Intel® Edge Compute

CountAI is featured on the Intel® Edge AI Partner Showcase and the Intel® Solutions Library as a manufacturing AI solution. Every deployment runs on Intel edge hardware — industrial-grade, fanless, purpose-built for 24/7 factory environments.

20ms
Response Time
100%
Uptime
Zero
Cloud Dependency
24/7
Operation

Your Data Never Leaves Your Factory

100% on-premise architecture designed for enterprise data sovereignty and compliance requirements.

On-Premise Only

No cloud upload. No external data transfer. All AI inference runs locally on your factory network.

Enterprise Compliance

Meets NDA, data sovereignty, and regulatory compliance requirements. Air-gapped operation supported.

Configurable Retention

60-day ring buffer by default. Configurable retention policies. No facial recognition. No surveillance overreach.

Connects to Your Existing Systems

CountAI integrates with your factory infrastructure — no rip-and-replace required.

IoT Sensors

Machine data integration

SAP / ERP

Financial & production data

REST API

Custom integrations

SCADA / PLC

Machine control systems

Existing CCTV

No new cameras needed

Multi-Plant

Centralized management

See the Technology in Action

Book a demo and see how CountAI's 5-layer platform transforms your factory floor.

Request a Demo →