Deliver Perfect Products at Scale with AI‑Powered Inspection

Ensure packaging integrity, optimise throughput and maintain compliance in high‑speed FMCG lines

Challenges

High production speeds make manual inspection impossible.

Label misprints, fill‑level errors and packaging defects lead to recalls.

Unplanned downtime costs over US$36,000 per hour in FMCG plants.

Our Solutions

Real‑Time Quality Control: 100 % inspection of bottles, cans and packages for fill‑level, seal integrity and labelling.

Automated Sorting: AI classifies products and directs defective items to reject lanes.1

Supply‑Chain Optimization: Integration with inventory systems for precise forecasting and traceability.

Predictive Maintenance: Monitors motors, conveyors and fillers to prevent stoppages.

Benefits

Higher Accuracy: Detects >90 % of defects.

Reduced Waste: Minimises false rejects and rework.

Continuous Production: Downtime reduced by 50 %; maintenance cost cut by 25 %.

Regulatory Compliance: Automated documentation satisfies food safety standards.

See how CountOnAI keeps your lines running flawlessly