Ensuring Pharmaceutical Excellence with AI‑Driven Inspection

Challenges

Stringent regulations require 100 % inspection of vials, ampoules and blister packs.
Contaminants and broken caps can compromise patient safety.
Manual checks are slow, subjective and risky.

Sterile Packaging Inspection: High‑resolution cameras detect fill‑level errors, broken glass, particulate contamination and cap misalignment.

Label & Serialization Verification: AI reads barcodes, expiration dates and serial numbers to prevent counterfeit products.

Foreign‑Object Detection: Vision detects foreign particles in tablets or powders.

Predictive Maintenance: Sensors on mixers and tablet presses signal maintenance needs before failures.

Compliance Reporting: Automated logs and images support FDA/EMA audits.

Eliminates defects and contamination.

Automated traceability and audit trails.

Reduces rejects and rework.

Maintenance schedules based on real‑time data reduce unplanned stoppages by up to 50 %.