Upon detection, our system instantly halts the machine and notifies operators, empowering swift corrective responses to ensure top-tier production quality.
Prompt Alerts and Remedies
In Knitting, Fabric waste significantly impacts profitability and sustainability. Today, we’ll dive deep into Loss 1—fabric waste loss—and explore how you can set up a system to measure and reduce it effectively.
Waste Loss Formula:
The simplest way to calculate waste loss is:
Input (yarn) – Output (fabric sold + claims) = Waste
But what exactly makes up this waste? Let’s break it down:
Defective Fabric: Fabric that doesn’t meet quality standards.
Yarn Wastage: Yarn lost during production.
Humidity Loss: Fabric weight changes due to humidity.
Fluff & Running Loss: Yarn lost as fluff or during machine runs.
Fabric Setting Time Loss: Time spent setting up machines for various fabric types.
Excess Yarn Purchased: Unused yarn due to inefficient planning.
Unsold Fabric: Fabric that remains unsold, reducing overall output.
Pro Tip: Sometimes people add water to fabric to increase weight for calculation purpose.